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Thursday
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1 December, 2022 |
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The manufacturing report has returned from the Thanksgiving holiday to bring you a whole slate of news. This week has been full of news from layoffs and regulatory actions at Catalent, to new expansions in Ireland and deals in the works across the globe. Even as the year begins to wind down, the manufacturing sector continues to buzz with activity. Stay glued to the manufacturing report for all the latest on these stories and more. |
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Tyler Patchen |
News Reporter, Endpoints News
@TPatchenendpts
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by Tyler Patchen
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Contract manufacturing company Catalent is cutting around 600 jobs in Maryland, Texas, and a major manufacturing facility in Bloomington, IN. According to a report from a local news site, The Bloomingtonian, the manufacturer announced in an email sent out to employees that it will be cutting 400 positions at the Indiana facility. The company will also cut 77 jobs by Jan. 15 of next year at a cell therapy facility in Webster, TX, just outside of Houston. In Maryland, the company is reducing staff at two locations, with 82 jobs being eliminated at Catalent’s facility in Gaithersburg, and 53 in Rockville. The layoffs go into effect at those locations on Jan. 14. In a statement, Catalent said it had increased its capacities during the Covid-19 pandemic and was now rolling back some of that expansion. A Catalent also spokesperson told Endpoints News: |
Since the start of the pandemic, Catalent’s Bloomington facility has played a critical role in producing the vaccines and therapies that have protected public health around the world. To meet the needs of the pandemic, we added personnel to the facility at an extraordinary rate to ensure that we could meet our commitments, but now the size and structure of our organization needs to match current demands in order to increase efficiency and cost-effectiveness. |
| The company said it will offer "severance and job transition support" to affected workers as well as try to deploy as many as possible to other open roles in Catalent's network, in Bloomington's case. |
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by Tyler Patchen
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Covid-19 trailblazer Pfizer has confirmed its commitment to a large expansion project on the Emerald Isle. The New York-based company announced on Thursday that it will make a €1.2 billion ($1.26 billion) capital investment into its manufacturing site at Grange Castle in Dublin. The expansion of the site marks Pfizer’s largest expansion investment in Ireland to date. The expansion includes the construction of a new facility on the premises as well as adding in more laboratory space and will ultimately double the capacity for “biological drug substance manufacturing” in the oncology and rare disease space as well as inflammation, immunology and internal medicines. The project is currently in the “preliminary design phase,” and construction is slated to start in 2024, with completion coming in 2027. Pfizer anticipates around 400-500 employee roles will be added, bringing its total number of employees in the country to around 5,500. This is not the first move that Pfizer has made at Grange Castle as last year it invested €40 million ($42.1 million) into the site to bring it into Pfizer's Covid-19 manufacturing network, adding around 75 jobs as well. The site, along with three other manufacturing facilities in Ireland, currently produces medicines and vaccines for arthritis, inflammation, pain, cancer and anti-infectives, among others. Mike McDermott, the chief global supply officer at Pfizer, said in a statement: |
Grange Castle has played a critical role in our global Covid-19 vaccine network, and this investment for non-Covid licensed and pipeline products will help further to expand the site’s broad and robust capabilities. As this investment demonstrates, we continue to invest in our global manufacturing infrastructure to strive to bring much-needed medicines and vaccines to patients, around the world, and to deliver the next scientific breakthroughs. |
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by Tyler Patchen
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With the US staring down several drug shortages this year, one in particular is now catching lawmakers' attention. A bipartisan group of senators sent a letter to HHS Secretary Xavier Becerra and FDA commissioner Robert Califf expressng “strong concern” about the amoxicillin shortage for patients and general public health. Sens. Amy Klobuchar (D-MN), Sherrod Brown (D-OH), Ed Markey (D-MA) and Bill Cassidy (R-LA) are pushing for FDA and HHS to start working more forcefully to address the amoxicillin shortage along with the other drug shortages. The letter says, in part: |
We urge the Department of Health and Human Services and the Food and Drug Administration (FDA) to convene the Drug Shortage Task Force and work with stakeholders, including providers, on identifying factors and potential solutions to mitigating the amoxicillin shortage. Further, we request an update on FDA initiatives to prevent and mitigate drug shortages. |
| The letter noted that amoxicillin, often used to treat pediatric illnesses, is in short supply due to a “record high level of respiratory illnesses” that spiked demand for it and other medicines, leading to delays in care. Erin Fox, the senior pharmacy director at the University of Utah Health, noted that while senators such as Klobuchar have been vocal about drug shortages for years, the situation is not cut and dried. “FDA can’t make any drug company make any drug no matter how critical or life-saving. This is really up to the generic drug makers to make these products. Most of the companies refuse to provide a real reason for what is going on - and they don’t have to do so publicly,” Fox told Endpoints News via email. |
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by Tyler Patchen
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The CDMO Catalent will have to fix issues at two manufacturing plants in the US and Europe that were subject to inspections by the FDA this summer, giving the company room to correct the issues without facing further regulatory action. The FDA gave Catalent a "voluntary action indicated" response to two inspections at the contract manufacturer's site in Bloomington, IN, and Brussels, Belgium. Fixing the issues on its own is a preferable outcome to facing an "official action indicated" response, meaning that an official warning would be sent out or a sit-down with the FDA would be required. |
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by Tyler Patchen
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The manufacturer of the “Doggybone DNA” synthetic vector has netted deals with big names, the latest of which is a grant from the Bill & Melinda Gates Foundation to help further Touchlight’s “preclinical development” of its vaccine platform. The vaccine program aims to build on evidence that the synthetic DNA the company produces can produce strong antibodies and durable T cell responses following vaccine administration. According to the Gates Foundation, the grant is listed at over $2.4 million and will last for 17 months. Touchlight said in its announcement that its “core focus” is to provide CDMO services to genetic medicine producers. Its Doggybone DNA product is already being used in viral vector and mRNA production, as well as other DNA vaccines. In the summer, Touchlight inked a non-exclusive patent license agreement with Pfizer. The deal gave Pfizer rights to Touchlight’s DNA product, to manufacture and commercialize mRNA-based vaccines and therapeutics as well as DNA vaccines and gene therapies. | New Jersey-based CDMO nets an eight-figure funding round | Experic, a clinical supply services company and CDMO for the biopharma industry, has closed on a Series B funding round, giving the company another $14 million. The company, which produces a range of products, including tablets, capsules and dry powder products, has experienced a healthy amount of growth in the past year and has a growing demand for formulation, development and manufacturing services for its power drug products and clinical trial supplies, which led for the need to raise more funds. |
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Digital render of CPI's Medicines Manufacturing Innovation Centre in Glasgow, Scotland (Image: uk-cpi.com) |
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by Tyler Patchen
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A manufacturing site that has received interest and investments from large pharma companies and the UK government is opening its doors in Scotland. The manufacturer CPI (Centre for Process Innovation) has opened a new £88 million ($105 million) "Medicines Manufacturing Innovation Centre” in Glasgow, Scotland, to accelerate the development of manufacturing tech and solve longstanding challenges in medicine development and manufacturing. According to CPI, the new site is a collaboration between the company and 24 other partner organizations in pharma, academia and government. The site also has founding partners that include GSK, AstraZeneca, the University of Strathclyde, and two UK government agencies: UK Research and Innovation and the Scottish Enterprise, which invested £16 million ($19.1 million). Other investment partners include names such as Novartis, Pfizer, Alnylam, PwC and Siemens, among others. UK Government Minister for Scotland John Lamont said that £28 million ($33.4 million) was given to the facility by the UK Government, through Innovate UK. The site is using what CPI calls a “grand challenge” model that combines ideas from both the pharma and technology sectors to attack issues such as developing more sustainable manufacturing processes. CPI also said that the new site is forecasted to generate £200 million ($238.6 million) in advanced manufacturing technologies over the first five years of operation and create around 100 jobs as well. The site will also plan to take on “start-up risks” that are involved with drug development, such as compliance with the regulatory requirements for the development of new tech. Dave Tudor, the managing director of medicines manufacturing, biologics and quality at CPI, said in a statement: |
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Emily Leproust, Twist Bioscience CEO |
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by Tyler Patchen
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The synthetic DNA manufacturer Twist Bioscience has given a peek behind the curtain to several analysts into its "factory of the future” as well as insight into the cost structure, workflow and technology at the site. The 110,000-square-foot manufacturing site in the city of Wilsonville, OR, just south of Portland, which was announced back in 2020, will double Twist’s production capacity and bring around 400 jobs to the area. In a visit to the site by analysts from SVB Securities, Twist’s senior management shared that the site will not only expand the manufacturing capacity for Twist, but it can also add new product capabilities. According to SVB’s analysis, the factory currently has four “DNA writers” which can each produce around $50 million in annual revenue, and the facility has the room to add eight more. The factory also provides Twist with the space needed to accelerate production speed more than its other facility in San Francisco, CA. Management also told SVB that its products can spend up to 50% of their time in storage, but the new factory will address this by “consolidating instrumentation and streamlining in the process.” This will be crucial if Twist plans to launch its “Fast Gene” product in 2023, which is going to accelerate delivery time for its existing products. The analysis also emphasized that the company is focused on quality control and reducing errors. Because the DNA is written on a silicon chip platform, and these chips are manufactured in-house, it lends more process control. It was also reported that each chip that is made undergoes “extensive” quality control and has been reaching an even lower error rate. |
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Rahul Singhvi, Resilience CEO (Business Wire) |
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by Tyler Patchen
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Biotech manufacturing pioneer Resilience said Tuesday afternoon that it is purchasing an Ohio-based manufacturing site from AstraZeneca and building a new partnership with the UK-based pharma. The facility is based in the town of West Chester, OH, just north of Cincinnati. Resilience will produce “select” AstraZeneca medicines at the facility as part of the supply agreement. The financial terms of the agreement weren't disclosed, but the deal is expected to close early next year. By acquiring the West Chester plant, Resilience will get all the site's physical assets, retain its leadership and around 500 employees, and plan to invest in the workforce and the wider facility. The site itself is around 580,000 square feet and is equipped with many manufacturing capabilities, including aseptic filling, inspection, packaging, cold-chain operations, autoinjectors, and a virtual reality training center. “We envision the West Chester site as our global center of excellence for commercial drug product manufacturing that will produce a wide range of life-saving medicines,” said Resilience CEO Rahul Singhvi in a statement. Resilience and AstraZeneca also announced on Tuesday that both companies will establish a long-term biomanufacturing relationship to support AstraZeneca's portfolio, with AstraZeneca gaining access to Resilience’s end-to-end manufacturing services. The addition of the West Chester site now gives Resilience close to two million square feet of biomanufacturing space. And this move also comes during a period of rapid expansion for Resilience. After grabbing $625 million in Series D financing this summer, the company quickly inked deals with MD Anderson and the Mayo Clinic to establish manufacturing operations at the medical centers to try and quickly turn around the production of therapies. |
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by Tyler Patchen
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The Fosun Pharmaceutical Group may be considering the sale of a company it took a stake in just a few years ago. According to a report from Bloomberg News on Tuesday, Fosun is considering the sale of the Indian-based injectable CDMO Gland Pharma Ltd. after it had reportedly received interest from potential buyers. Bloomberg said in its report that Fosun has been working with an adviser as it informally “gauges interest” in its controlling stake in Gland. Other companies and buyout firms are in the beginning stages of looking at Gland, but no details have emerged on any potential buyers, the report says. The publication lists the market value of Gland at around $3.8 billion. Fosun bought its controlling stake in Gland in 2017, buying a 74% stake in the company for $1.1 billion. The Chinese pharma had originally wanted an 86% stake but was cut back after the Indian government wanted to veto the original plan. The news has perked up the ears of investors as Fosun and Gland have seen a rise in their stock prices today by 3% and 7% respectively. However, despite the reported interest in Gland, it is coming as a bit of a surprise to the manufacturer. In a letter to the Bombay Stock Exchange on Tuesday, Gland clarified that it is “not aware of any such information” that Fosun is considering the sale of shares of Gland. “The Company is not in receipt of any communication in this regard from its Promoter(s) and is unable to comment on the same,” Gland’s letter said. |
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by Zachary Brennan
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The UK life sciences industry has always been a a bright spot for its American trade partners, but a new report from the UK government's Board of Trade raises some fresh concerns about the UK life sciences in the post-Brexit environment. The report, published Monday, showed that life science-related trade between the UK and its US and European partners declined, sometimes substantially, over the last five years. For instance, UK life sciences exports from 2016-2021 declined by 17% to Spain, -14% to Italy, -13% to Poland, and -11% to Germany. As Brexit came into force in Jan. 2020, the trade report notes a "general decline" in the UK’s manufacture of life science products, with exports affected, adding: |
Whilst the US has consistently been the UK’s top individual export market over the last 10 years, exports to the EU, and the US have decreased over the last five years...Between 2014 to 2019 the Compound Annual Growth Rate for UK life sciences exports was 2%. From 2016 to 2021, this reduced to -3%. |
| Claire Machin, the UK biopharma industry group's executive director of international policy, noted in a statement that the report "captures worrying signs that we may be falling behind our global competitors." She also noted that the manufacture of life science products has seen a rapid decline in recent years, with the UK falling from 4th to 98th place in overall trade balance for pharmaceuticals since 2010. |
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by Tyler Patchen
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While Romania may conjure up images of vast mountain ranges and tales of medieval kings, one generic manufacturer has broken ground on a new facility there. German pharma company Stada said Monday that it has placed a €50 million ($51.9 million) investment into a 100,000 square-meter (1.08 million square-foot) site in Turda, Romania, a city in the Southeast of the country. According to a Stada spokesperson in an email to Endpoints News, the company has developed only 281,500 square feet of the site so far. The site will act as a “supply-chain hub” and initially have nine manufacturing lines for producing medicines such as tablets and capsules and have the ability to supply 100 million packs per year. The facility will supply medicines for diseases such as diabetes, high cholesterol and hypertension. The site will also aim to supply a multitude of products across Europe and will have significant warehousing capabilities. The ultimate goal of the facility, according to the Stada spokesperson, is to grow the company’s presence and strengthen the security of medicines in Europe. The company expects to start operations at the facility by the end of 2024 and is expecting to hire around 375 workers. The Stada spokesperson also told Endpoints that factors such as the pandemic and other challenges have shown that having a “robust” medicines supply chain in Europe is vital. “Through this major investment, Stada is further strengthening its commitment to acting as a reliable supplier of medicines that support healthcare systems throughout Europe,” the spokesperson said to Endpoints. |
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by Tyler Patchen
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The Danish pharma giant Novo Nordisk is making a major expansion close to home. The company announced on Tuesday that it plans to invest 5.4 billion Danish kroner ($747.2 million) into expanding its existing facilities in its hometown of Bagsværd, Denmark, a suburb of Copenhagen. Those plans also include the construction of a new plant. A Novo Nordisk spokesperson did not confirm the size of the new plant to Endpoints News by press time. However, they did tell Endpoints that despite the expansion of existing facilities, the manufacturing of active pharmaceutical ingredients (API) is currently ongoing to support clinical trials. The expansions are expected to be finalized and fully operational in August of next year for purification. The new facility, which is centered around fermentation and recovery, is expected to be finalized in August 2024. Novo Nordisk also plans to create more capacity for R&D activities and the production of APIs, mainly to supply its clinical trials as well as provide room for future development for its injectables and oral medicines, including in the diabetes and obesity treatment space, according to the spokesperson. “This investment in expanding our clinical API capacity in Bagsværd is an important step to ensure the continuous progress of our development pipeline. Increasing our API capacity in R&D will be a key enabler in bringing new innovations to the market, and meet the future demand of our patients,” said Jesper Bøving, senior vice president of CMC development at Novo Nordisk, in a statement. |
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by Tyler Patchen
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As the Japanese conglomerate Fujifilm continues to invest heavily in its CDMO arm, one of its manufacturing divisions is teeing up a major investment. Fujifilm Irvine Scientific announced on Tuesday that parent Fujifilm is making a $188 million investment to build a cell culture media manufacturing site in the Research Triangle Park in North Carolina. The new site will mark Fujifilm Irvine’s fifth manufacturing site globally and its second in the US. The 250,000-square-foot site will sit on 64 acres in the research park and produce dry powder and liquid media, with the capacity to manufacture 800,000 kilograms per year of dry powder and 3.3 million liters per year of liquid media. The site will also have a capacity of 40,000 liters per day of water for injection. Both the land development and construction are slated to start in 2023, with production starting in 2025. The company will also look to hire around 100 workers for the site. “The cell culture media that will be manufactured at this new site in North Carolina will help ensure a steady supply of raw materials for biologics, cell and gene therapies, and other key medicines that are essential to human health. The additional production capacity will ensure we meet the projected demand for cell culture media from our customers worldwide,” said Yutaka Yamaguchi, Fujifilm Irvine Scientific’s CEO, in a statement. |
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Worldwide made. Thanks for reading.
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