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16 June, 2022
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1. Amidst large investment from parent company, Samsung Biologics seeks to ramp up biotech funding
2. Boston startup looks to make a big manufacturing push with new funding round
3. Manufacturing roundup: Avid Bioservices expands in California; Charles River nets cell therapy production deal
4. Oversight from FDA at pharma manufacturing sites dipped during 2021 pandemic
5. South Korean giant's biotech arm to make $35M investment in Irish facility
6. Amid a fast launch, ten23 is looking to further expand its manufacturing output in Switzerland
7. Indiana manufacturer to construct facility for radioligand production
8. Shionogi to provide global access to its antibiotics, with focus on poor countries, as resistance fears grow
9. Spanish PM: Moderna to invest $523M into the country to boost vaccine production
10. German manufacturer hit with Form 483 for multiple production issues
11. FDA warns Spanish drug and API manufacturer over multiple production line problems
12. Regenxbio opens gene therapy manufacturing facility at its Maryland HQ
13. Aiming to harness the power of mitochondria, a Japanese startup nets new funding
Tyler Patchen
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The drug manufacturing world was on full display at #BIO2022. From the largest companies to the up-and-coming players, everyone was on hand to share their expertise and their capabilities, net deals or just make connections that can play out in the future. Having an in-person event displays the diversity and the size of the manufacturing industry as a truly global endeavor. Post-BIO, stay tuned to Endpoints News for all of the latest from around the globe for manufacturing news.

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Tyler Patchen
News Reporter, Endpoints News
@TPatchenendpts
John Rim, Samsung Biologics CEO
1
by Tyler Patchen

Dur­ing End­points News' time in San Diego for #BIO22, it was hard to miss all the Sam­sung Bi­o­log­ics signs plas­tered along­side the high­way to the air­port, adorn­ing near­ly every lamp post. How­ev­er, ad­ver­tis­ing is not the on­ly place where Sam­sung is look­ing to spend.

Last month, it was re­port­ed that South Ko­rea’s Sam­sung Group raised spend­ing by more than 30% to KRW 450 tril­lion, or around $360 bil­lion, to in­vest in sev­er­al lines of busi­ness in­clud­ing elec­tron­ics and biotech, among oth­ers. Sam­sung Bi­o­log­ics CEO John Rim spoke to End­points at #BIO22 to dis­cuss how this in­vest­ment will af­fect the biotech arms of one of South Ko­rea’s largest con­glom­er­ates.

Rim said that a sig­nif­i­cant por­tion of that mon­ey will be in­vest­ed in­to biotech, but a hard fig­ure was not giv­en to End­points. Rim did in­di­cate that the com­pa­ny is build­ing out a plat­form that will be com­plet­ed around Oc­to­ber, with it com­ing ful­ly on­line next year on the back of the in­vest­ment.

Al­so, the com­pa­ny is in the process of pur­chas­ing ad­di­tion­al land, dubbed Bio Cam­pus Two, which will be ad­ja­cent to their cur­rent 60-acre cam­pus in Song­do, South Ko­rea. Rim said their cur­rent cam­pus is now ful­ly oc­cu­pied and is now in need of ex­pan­sion. This new cam­pus will be planned to be ful­ly staffed with­in the next 10 years and be 30% larg­er, Rim said. Ac­cord­ing to a reg­u­la­to­ry fil­ing, the com­pa­ny will spend around KRW 426 Bil­lion, or $347 mil­lion, to ac­quire the land for the new 80-acre cam­pus.

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Chase Coffman, Elektrofi CEO
2
by Tyler Patchen

As drug man­u­fac­tur­ing star­tups gain more no­to­ri­ety with in­vestors, most no­tably with the re­cent deals sur­round­ing Re­silience, an­oth­er start­up is look­ing to take its next steps in the space on the back of a Se­ries B raise.

Boston-based Elek­trofi, which has been around since 2016, has net­ted a $40 mil­lion Se­ries B round, the com­pa­ny an­nounced Mon­day. Elek­trofi is pri­mar­i­ly fo­cused on man­u­fac­tur­ing sev­er­al kinds of med­i­cines in­clud­ing mon­o­clon­al an­ti­bod­ies, ther­a­peu­tic pro­teins and oth­er large mol­e­cule drugs.

Elek­trofi CEO Chase Coff­man told End­points News that the com­pa­ny has been work­ing to de­vel­op a new way to de­liv­er drugs, with a par­tic­u­lar fo­cus on an­ti­body-based ther­a­pies. The idea is to shift the set­ting of care from the clin­ic in­to the home with self-ad­min­is­tered ther­a­pies.

Coff­man said that Elek­trofi aims to stray from the paths of tra­di­tion­al biotech in the sense that the com­pa­ny is not de­vel­op­ing its pro­pri­etary suite of prod­ucts or pipelines.

“In­stead, what we're do­ing is we're team­ing up with ma­jor multi­na­tion­al bio­phar­ma­ceu­ti­cal com­pa­nies ... to de­vel­op new and im­proved at-home self-ad­min­is­ter sub­cu­ta­neous prod­ucts around their as­sets us­ing our de­liv­ery plat­form,” he said.

The com­pa­ny so far has man­aged to se­cure con­tracts with sev­er­al ma­jor com­pa­nies in­clud­ing Take­da and LEO Phar­ma, cen­tered around plas­ma and mon­o­clon­al an­ti­body pro­duc­tion, re­spec­tive­ly.

For the raise it­self, Coff­man said it came about very quick­ly with the com­pa­ny on­ly mar­ket­ing the raise around Jan­u­ary, which he stressed was crit­i­cal as the mar­ket gets ever more pre­car­i­ous for biotechs.

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3
by Tyler Patchen

A Cal­i­for­nia-based CD­MO will be look­ing to ex­pand its ca­pa­bil­i­ties in its home state to keep up with mar­ket de­mand.

Avid Bioser­vices is ex­pand­ing its lab­o­ra­to­ries in Tustin, Cal­i­for­nia around its ca­pac­i­ty for its mam­malian cell busi­ness.

The in­vest­ment is priced at $6 mil­lion, and the 4,500-square-foot ex­pan­sion is ex­pect­ed to be com­plet­ed by the end of the year. No out­side funds were nec­es­sary and the com­pa­ny used cash on hand to fund the project. This ex­pan­sion tails oth­er in­vest­ments the com­pa­ny has made to in­crease process de­vel­op­ment ca­pac­i­ty in 2019 and 2022.

Ex­pand­ing its lab­o­ra­to­ries could sup­port an ad­di­tion­al $20 mil­lion in an­nu­al process de­vel­op­ment rev­enue, dou­bling the com­pa­ny’s cur­rent process de­vel­op­ment ca­pac­i­ty, ac­cord­ing to a state­ment.

“Avid is fo­cused on en­sur­ing that it al­ways has avail­able ca­pac­i­ty to meet the needs of its cus­tomers (cur­rent and fu­ture),” said Nick Green, CEO of Avid, in an email to End­points News. “This lat­est project will gen­er­ate ad­di­tion­al up­stream and down­stream process de­vel­op­ment ca­pac­i­ty at the front-end of the mam­malian cell busi­ness, which is crit­i­cal for the ef­fi­cient on-board­ing of new cus­tomer projects.”

This comes on the heels of Avid open­ing an an­a­lyt­i­cal and process de­vel­op­ment suite with­in the com­pa­ny’s cGMP man­u­fac­tur­ing fa­cil­i­ty. The launch of these is to ex­pand its CD­MO ser­vice of­fer­ing in­to the rapid­ly grow­ing cell and gene ther­a­py mar­ket, with the com­pa­ny look­ing to ful­fill those ca­pa­bil­i­ties in 2023.

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4
by Tyler Patchen

The FDA com­plet­ed less than half (48%) of its reg­u­la­to­ry ac­tions for phar­ma fa­cil­i­ties des­ig­nat­ed as OAI or with an Of­fi­cial Ac­tion In­di­cat­ed, with­in 6 months of an in­spec­tion clos­ing, ac­cord­ing to the lat­est re­port from the agency on the ef­fects Covid-19 had on gen­er­al over­sight at man­u­fac­tur­ing sites last year.

The agency al­so lost pace in is­su­ing fi­nal fa­cil­i­ty clas­si­fi­ca­tion let­ters.

In FY 2021, the re­port not­ed FDA is­sued 70% of fi­nal fa­cil­i­ty clas­si­fi­ca­tion let­ters with­in 90 days of in­spec­tion clos­ing. By com­par­i­son, in FY 2019, 87% of fi­nal fa­cil­i­ty clas­si­fi­ca­tion let­ters were is­sued with­in 90 days of in­spec­tion clos­ing, and com­plet­ed 74% of reg­u­la­to­ry ac­tions for OAI fa­cil­i­ties.

Pan­dem­ic mit­i­ga­tion ef­forts such as trav­el re­stric­tions have im­pact­ed the num­ber of in­spec­tions con­duct­ed by the FDA as re­sources were be­ing di­vert­ed to the pan­dem­ic re­sponse.

The back­log at the FDA has been well doc­u­ment­ed. In 2021, the Gov­ern­ment Ac­count­abil­i­ty Of­fice de­tailed that the FDA did not con­duct any new in-per­son in­spec­tions of Covid-19 vac­cine man­u­fac­tur­ing plants be­fore is­su­ing the EUAs for Pfiz­er, Mod­er­na and J&J’s shots. Mean­while, the agency in­stead had to re­ly on his­tor­i­cal find­ings for the 18 man­u­fac­tur­ing sites.

While the FDA is­sued mea­sures on con­duct­ing vir­tu­al eval­u­a­tions to get a han­dle on the back­log, there were still ma­jor lim­i­ta­tions to the re­mote pro­gram, and it on­ly filled a frac­tion of the in­spec­tions in the agency’s back­log.

The num­bers for 2022 will most like­ly not im­prove too much as even ear­li­er this year, the FDA qui­et­ly an­nounced it once again paused all its non-mis­sion-crit­i­cal in­spec­tions in the US, but those in­spec­tions have since re­turned to nor­mal.

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5
by Tyler Patchen

Amidst a hail of in­vest­ments com­ing from South Ko­re­an con­glom­er­ates in­to biotech, in­clud­ing Lotte and Sam­sung, SK is look­ing to get in on the ac­tion.

SK Pharmte­co, a CD­MO and sub­sidiary of the sec­ond-largest con­glom­er­ate in South Ko­rea, is in­vest­ing $35 mil­lion to ex­pand SK’s phar­ma­ceu­ti­cal man­u­fac­tur­ing plant in the Dublin sub­urb of Swords, Ire­land, in­clud­ing a new build­ing.

Ac­cord­ing to SK, the ex­pan­sion project will pro­vide an in­crease in the site’s man­u­fac­tur­ing ca­pac­i­ty and ca­pa­bil­i­ties, com­ing on­line some­time in 2024.

The first phase of the project will in­clude a new man­u­fac­tur­ing build­ing, which will aim to in­crease re­ac­tor vol­ume ca­pac­i­ty. The new build­ing will al­so con­tain fil­tra­tion and dry­ing equip­ment, as­so­ci­at­ed util­i­ties and the ca­pa­bil­i­ty for ad­di­tion­al man­u­fac­tur­ing lines and tech­nolo­gies in fu­ture phas­es of the project.

The ex­pan­sion will hap­pen over two phas­es, with ad­di­tion­al fund­ing for sub­se­quent phas­es. On com­ple­tion, the ex­pan­sion will re­sult in an over­all 50% in­crease in ca­pac­i­ty at the Swords cam­pus.

“With sub­stan­tial growth in our busi­ness base, this ex­pan­sion sup­ports SK biotek Ire­land’s po­si­tion as a key con­trib­u­tor to SKPT’s EU and world­wide busi­ness,” said Joyce Fitzhar­ris, pres­i­dent of SK biotek Ire­land, in a state­ment.  The new plant will be lo­cat­ed on the foot­print of a de­com­mis­sioned pro­duc­tion build­ing on-site, with­in prox­im­i­ty to SK’s oth­er site fa­cil­i­ties.

This is the sec­ond ma­jor ex­pan­sion project SK has em­barked on. In 2020, the Swords Cam­pus com­plet­ed a $30 mil­lion re­ac­tor ca­pac­i­ty ex­pan­sion.

The cam­pus has been around for 60 years as a small mol­e­cule API man­u­fac­tur­er, pro­duc­ing on­col­o­gy and car­di­ol­o­gy treat­ments.

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Hanns-Christian Mahler, ten23 health CEO
6
by Tyler Patchen

Swiss-based CD­MO ten23 is on the move as it com­mits to ex­pand­ing its man­u­fac­tur­ing pres­ence in Switzer­land just af­ter an­nounc­ing an­oth­er ex­pan­sion ear­li­er this year.

The com­pa­ny is ex­pand­ing its swiss­fil­lon man­u­fac­tur­ing site in Visp, which was ac­quired in Oc­to­ber 2021. While the cost of the ex­pan­sion was not dis­closed to End­points News, the new build­ing will add over 5,000 square me­ters of space over four floors, or around 54,000 square feet. The com­pa­ny will al­so add 100 jobs.

In this new fa­cil­i­ty, ten23 health plans to build two more ster­ile man­u­fac­tur­ing lines, with the pos­si­bil­i­ty of adding a third. One of the new lines is a scaled-up ver­sion of its ex­ist­ing fill­ing line and will pro­vide GMP fill and fin­ish ca­pac­i­ty for com­mer­cial and clin­i­cal use. The to­tal ca­pac­i­ty of this line is es­ti­mat­ed to pro­duce 20 mil­lion units and the line is ex­pect­ed to be op­er­a­tional in 2024.

Ten23’s oth­er line will have the abil­i­ty to fill bulk con­tain­ers, both in liq­uid and lyophilized form, with two larg­er-scale freeze-dri­ers each at 12.5 square me­ters of shelf space, for both clin­i­cal and com­mer­cial use. The an­nu­al to­tal ca­pac­i­ty of this line is es­ti­mat­ed to serve around 12.5 mil­lion units.

The phys­i­cal su­per­struc­ture of the new build­ing is ex­pect­ed to be com­plet­ed by the end of sum­mer, but no time­line for the com­ple­tion of the in­ner build­out has been giv­en to End­points.

“The sig­nif­i­cant ex­pan­sion of our pro­duc­tion ca­pac­i­ty for sy­ringe and cap­sule fill­ing, and tech­ni­cal ca­pa­bil­i­ties of fill­ing and lyophiliza­tion of ster­ile prod­ucts in bulk vials, is a clear com­mit­ment for Switzer­land and will en­able our cus­tomers to pro­vide treat­ment op­tions for their pa­tients,” said ten23 CEO Hanns-Chris­t­ian Mahler.

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7
by Tyler Patchen

As com­pa­nies both large and small are con­tin­u­ing to place bets on ra­di­oli­gand ther­a­pies, the man­u­fac­tur­ing in­dus­try is ex­pand­ing to ac­com­mo­date the ris­ing in­ter­est.

In­di­ana-based Spec­tron­Rx is plan­ning to con­struct a new fa­cil­i­ty for pro­duc­ing ac­tini­um-225, which has yet to win FDA ap­proval. Spec­tron­Rx has se­cured more than 10 acres in Bunker Hill, IN, a town halfway be­tween In­di­anapo­lis and South Bend. The square footage of the fa­cil­i­ty has not been fi­nal­ized, ac­cord­ing to the com­pa­ny, but it will aim to pro­duce Ac-225 for use in clin­i­cal tri­als and com­mer­cial sup­ply of can­cer-fight­ing ther­a­pies.

Ac­cord­ing to Spec­tron­Rx the com­pa­ny is in­vest­ing mil­lions of dol­lars in the project, putting put es­ti­mates north of $20 mil­lion, with plans to hire 25 new em­ploy­ees. The com­pa­ny said it has ap­plied for state eco­nom­ic de­vel­op­ment as­sis­tance to com­plete the project.

How­ev­er, while the com­pa­ny is push­ing for­ward with Ac-225 pro­duc­tion, the com­pound isn’t wide­ly used now.

“Al­though there’s cur­rent­ly no (FDA)-ap­proved treat­ment us­ing Ac-225, it’s show­ing great promise when it comes to the treat­ment of cer­tain types of can­cer, in­clud­ing prostate, breast, colon, brain, and neu­roen­docrine,” said John Zehn­er, CEO of Spec­tron­Rx in a state­ment.

In an email to End­points News, Sprec­tron­Rx pres­i­dent An­wer Rizvi said that us­ing Ac-225 is show­ing great promise for treat­ing cer­tain types of can­cer, in­clud­ing prostate, breast, colon, brain and neu­roen­docrine.

“But un­for­tu­nate­ly, there is a lim­it­ed sup­ply of Ac-225, with on­ly small amounts of it be­ing pro­duced by var­i­ous gov­ern­ment en­ti­ties. This lim­its the abil­i­ty of phar­ma com­pa­nies to per­form the R&D need­ed to ad­vance the use of this cru­cial ra­dionu­clide. And once treat­ments are ap­proved, sup­plies will be­come even more lim­it­ed with­out bet­ter pro­duc­tion, that’s why Spec­tron­Rx is build­ing this new fa­cil­i­ty,” he said.

Oth­er com­pa­nies have been bull­ish on man­u­fac­tur­ing the com­pound, es­pe­cial­ly in the Hoosier state.

Ear­li­er this year, bio­man­u­fac­tur­er Point re­ceived ac­tini­um-225 from the DOE’s Iso­tope Pro­gram to sup­port its ear­ly-stage pipeline and in-house man­u­fac­tur­ing of lutetium-177, a ra­dioac­tive med­i­cine that binds it­self to tu­mor cells at its new 80,000-square-foot site in In­di­ana that Point billed as one of the largest ra­di­oli­gand fa­cil­i­ties in the world.

Akira Kato, Shionogi CEO
8
by Tyler Patchen

As the world faces a grow­ing chal­lenge of pathogens re­sis­tant to an­tibi­otics, Sh­iono­gi and the GARDP have com­mit­ted to an ex­e­cu­tion of a li­cense and tech­nol­o­gy trans­fer agree­ment with the Clin­ton Health Ac­cess Ini­tia­tive (CHAI).

Ac­cord­ing to Sh­iono­gi, the col­lab­o­ra­tion agree­ment will aim to in­crease ac­cess to an­tibi­otics for coun­tries around the world, with an em­pha­sis on low­er- and mid­dle-in­come na­tions. The agree­ment will fo­cus on ce­fide­ro­col, an an­tibi­ot­ic for the treat­ment of se­ri­ous Gram-neg­a­tive bac­te­r­i­al in­fec­tions.

De­spite bumps in the road in get­ting the drug off the ground, ce­fide­ro­col was even­tu­al­ly added to the WHO’s mod­el list of es­sen­tial med­i­cines and does tar­get sev­er­al Gram-neg­a­tive WHO pri­or­i­ty pathogens. The drug was even­tu­al­ly ap­proved by the FDA in 2019 and by the EMA in 2020.

“Sh­iono­gi is com­mit­ted to en­sur­ing that ce­fide­ro­col is ac­ces­si­ble world­wide as a po­ten­tial treat­ment op­tion for cer­tain high­ly re­sis­tant Gram-neg­a­tive in­fec­tions,” said Takuko Sawa­da, SVP of the in­te­grat­ed dis­ease care di­vi­sion at Sh­iono­gi, in a state­ment.

Ac­cord­ing to Sh­iono­gi, the agree­ment will see GARDP man­u­fac­ture and com­mer­cial­ize ce­fide­ro­col through sub-li­censees to around 135 coun­tries that have de­layed ac­cess to new­er an­tibi­otics. The li­cense in­cludes all low-in­come coun­tries, low­er mid­dle- and up­per mid­dle-in­come coun­tries, and se­lect high-in­come coun­tries. The deal al­so in­cludes a sig­nif­i­cant pro­por­tion of the world’s pop­u­la­tion liv­ing in ar­eas most af­fect­ed by an­tibi­ot­ic re­sis­tance.

Fi­nan­cial de­tails of the deal were not dis­closed.

The agree­ment al­so in­cludes pro­vi­sions to work with min­istries of health and oth­er ex­perts to strength­en hos­pi­tal-based stew­ard­ship pro­grams that en­sure ap­pro­pri­ate use. These pro­vi­sions are es­pe­cial­ly im­por­tant to avoid fu­el­ing re­sis­tance to ce­fide­ro­col.

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Stéphane Bancel, Moderna CEO (Photo by FABRICE COFFRINI/AFP via Getty Images)
9
by Paul Schloesser

While some coun­tries are in the midst of on­go­ing ne­go­ti­a­tions with Covid-19 vac­cine sup­pli­ers now that the sup­ply of pan­dem­ic shots is start­ing to out­weigh de­mand, Mod­er­na is dou­bling down on pro­duc­tion in a Eu­ro­pean na­tion  — throw­ing more than half a bil­lion dol­lars to start things off.

Mod­er­na is in­vest­ing 500 mil­lion eu­ros in­to Spain with the biotech con­firm­ing af­ter Spain's prime min­is­ter Pe­dro Sánchez tweet­ed out Tues­day.

In Eng­lish, it reads:

Great news. Spain will lead the pro­duc­tion of mR­NA vac­cines with a new lab­o­ra­to­ry and an in­vest­ment of more than €500 mil­lion. To­day I met with the Vice Pres­i­dent of @mod­er­na_tx Dan Stan­er, who has ex­plained to me the ex­pan­sion plans of the phar­ma­ceu­ti­cal com­pa­ny in our coun­try.

Mag­ní­fi­cas noti­cias. Es­paña lid­er­ará la pro­duc­ción de va­c­u­nas ARNm con un nue­vo lab­o­ra­to­rio y una in­ver­sión de más de 500 M€. Hoy me he re­unido con el vi­cepres­i­dente de @mod­er­na_tx Dan Stan­er, quien me ha ex­puesto los planes de ex­pan­sión de la far­ma­céu­ti­ca en nue­stro país. pic.twit­ter.com/YpgL1gWvx6

— Pe­dro Sánchez (@sanchez­caste­jon) June 14, 2022

A Mod­er­na spokesper­son told End­points News in a state­ment that "Mod­er­na has a sig­nif­i­cant in­vest­ment in the coun­try through its man­u­fac­tur­ing part­ner­ship with ROVI and foot­print in Spain. In 2022, we ex­pect this in­vest­ment to be ap­prox­i­mate­ly $530 mil­lion."

Mod­er­na had pre­vi­ous­ly an­nounced a 10-year deal with Span­ish CMO Rovi back in Feb­ru­ary to in­crease man­u­fac­tur­ing ca­pac­i­ty for Mod­er­na's Covid-19 vac­cine Spike­vax, and po­ten­tial­ly uti­lize Rovi's plat­form for fu­ture mR­NA vac­cine can­di­dates. Fi­nan­cials of that Feb­ru­ary deal were not dis­closed.

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10
by Tyler Patchen

Af­ter an in­spec­tion in Feb­ru­ary, the FDA has re­vealed con­cern­ing ob­ser­va­tions at a man­u­fac­tur­ing fa­cil­i­ty be­long­ing to Rentschler Bio­phar­ma in Ger­many.

The fa­cil­i­ty, a drug sub­stance man­u­fac­tur­ing site in the small south­ern Ger­man city of Laupheim, had nine ob­ser­va­tions not­ed by FDA in­spec­tors.

The first ob­ser­va­tion not­ed that the sim­u­lat­ed fill process had no RPM spec­i­fi­ca­tion for the pump and no doc­u­men­ta­tion for RPM set­tings dur­ing drug sub­stance dis­pens­ing to be avoid­ed. The process is al­so not con­trolled to an es­tab­lished spec­i­fi­ca­tion.

The in­spec­tion al­so found two redact­ed pieces of equip­ment hav­ing rings of dis­col­oration be­low the top of the as­sem­bly, with no root cause in­di­cat­ed and no for­mal risk as­sess­ment or cor­rec­tive ac­tion to ad­dress the dis­col­oration.

Lab­o­ra­to­ry pro­ce­dures or test­ing to as­sure com­pli­ance with es­tab­lished spec­i­fi­ca­tions and stan­dards are not avail­able, FDA said. Equip­ment and fa­cil­i­ty sys­tems in sup­port of man­u­fac­tur­ing were al­so not ad­e­quate­ly val­i­dat­ed.

The FDA found that re­ject­ed ma­te­ri­als are not al­ways con­trolled to pre­vent their unau­tho­rized use and re­ject­ed ma­te­ri­als were not al­ways con­trolled un­der quar­an­tine.

The com­pa­ny al­so failed to es­tab­lish an ad­e­quate sys­tem for mon­i­tor­ing en­vi­ron­men­tal con­di­tions of crit­i­cal process equip­ment, fa­cil­i­ties and equip­ment in sup­port of man­u­fac­ture.

This comes at a time when Rentschler is mak­ing sev­er­al moves. The com­pa­ny ex­pand­ed its site in Mass­a­chu­setts last year, and has been look­ing to bump up its in­vest­ment in cell and gene ther­a­pies over the next five years. The Ger­man CD­MO opened a new site at the Cell and Gene Ther­a­py Cat­a­pult in the UK, al­low­ing Rentschler to es­tab­lish the man­u­fac­tur­ing of vi­ral vec­tors for clin­i­cal sup­ply.

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11
by Tyler Patchen

The FDA de­liv­ered a laun­dry list of cit­ed prob­lems to a Eu­ro­pean man­u­fac­tur­er with pro­duc­tion line is­sues that in­clud­ed mi­cro­bi­o­log­i­cal con­t­a­m­i­na­tion and im­prop­er clean­ing pro­ce­dures. The Form 483 was sent to Span­ish drug ma­te­ri­als man­u­fac­tur­er Bioiber­i­ca's ma­te­ri­als man­u­fac­tur­ing plant in Palafolls, north of Barcelona.

In an in­spec­tion be­tween Jan. 31 and Feb. 4 this year the FDA found that clean­ing pro­ce­dures for the equip­ment used in the drug sub­stance man­u­fac­tur­ing were not val­i­dat­ed as nec­es­sary to en­sure ad­e­quate clean­ing and con­t­a­m­i­na­tion pre­ven­tion mea­sure. The FDA al­so found mi­cro­bi­o­log­i­cal con­t­a­m­i­na­tion and a lack of es­tab­lished con­trol pro­ce­dures to mon­i­tor the out­put man­u­fac­tur­ing process­es that could po­ten­tial­ly cause vari­abil­i­ty in the drug sub­stance.

The plan­t's qual­i­ty con­trol unit al­so lacked the re­spon­si­bil­i­ty to ap­prove all pro­ce­dures or spec­i­fi­ca­tions around iden­ti­ty, strength, qual­i­ty and pu­ri­ty of sub­stances and had no writ­ten test­ing pro­gram to as­sess the sta­bil­i­ty char­ac­ter­is­tics.

The FDA found that writ­ten records of in­ves­ti­ga­tions in­to pre­vi­ous dis­crep­an­cies didn’t al­ways in­clude con­clu­sions and jus­ti­fied fol­low-ups. The in­spec­tors not­ed that was par­tic­u­lar­ly prob­lem­at­ic around in­ves­ti­ga­tions of mi­cro­bi­o­log­i­cal non-con­for­mi­ties for an un­named USP drug.

Bioiber­i­ca man­u­fac­tures a wide range of prod­ucts for an­i­mal, plant and hu­man health. For hu­mans, the com­pa­ny pro­duces Glu­cosamine API, sev­er­al he­parin com­pounds and Ten­dax­ion, among a slew of oth­er com­pounds.

This marks the first time the com­pa­ny has re­ceived a warn­ing from the FDA.

12
by Tyler Patchen

Re­genxbio is push­ing deep­er in­to the gene ther­a­py space with the open­ing of a new fa­cil­i­ty at its cam­pus in the Wash­ing­ton D.C., sub­urb of Rockville, MD.

Built in a year, the $65 mil­lion, 132,000-square-foot GMP fa­cil­i­ty will en­able the com­pa­ny to boost its man­u­fac­tur­ing of NAV Tech­nol­o­gy-based ade­no-as­so­ci­at­ed virus, or AAV, vec­tors at scales up to 2,000 liters. The fa­cil­i­ty will al­so im­ple­ment Re­genxbio’s plat­form sus­pen­sion cell cul­ture process.

“We be­lieve our in-house man­u­fac­tur­ing ca­pa­bil­i­ties will en­able us to rapid­ly tran­si­tion pro­duc­tion process­es across the prod­uct life­cy­cle, and ef­fi­cient­ly ad­vance new AAV Ther­a­peu­tics from re­search and ear­ly de­vel­op­ment to clin­i­cal pro­grams to com­mer­cial readi­ness, and in­to the hands of pa­tients who may ben­e­fit from these po­ten­tial one-time ad­min­is­tra­tion ther­a­pies,” said Re­genxbio’s CEO Ken Mills in a state­ment.

The site now in­cludes two in­de­pen­dent bulk drug sub­stance pro­duc­tion suites, a fi­nal drug prod­uct suite and in­te­grat­ed qual­i­ty con­trol labs, and pro­duc­tion at the site be­gan in May.

Mills said in an email to End­points News, that the com­pa­ny re­ceived $800,000 in fi­nanc­ing in­cen­tives from the gov­ern­ment of Mont­gomery Coun­ty and the state of Mary­land for the build­out of their head­quar­ters, which in­cludes the new man­u­fac­tur­ing cen­ter. Aside from an­oth­er es­ti­mat­ed $19.5 mil­lion in ten­ant im­prove­ment al­lowances, the rest of the project was fund­ed di­rect­ly by Re­genxbio. No debt was in­curred re­lat­ed to the build-out.

Last year, the com­pa­ny in­vest­ed more than $100 mil­lion in­to the build­out of its head­quar­ters in Rockville and the com­pa­ny has made over 200 hires in the past two years bring­ing its to­tal to over 400 peo­ple, with more than 100 ded­i­cat­ed to man­u­fac­tur­ing.

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13
by Tyler Patchen

One of the ba­sic lessons in sci­ence class is that mi­to­chon­dria act as the pow­er­house of the cell. But LU­CA Sci­ence, a Japan­ese biotech, is look­ing to take it a step fur­ther.

The com­pa­ny is look­ing to har­ness the pow­er of mi­to­chon­dria to even­tu­al­ly cre­ate ther­a­pies for or­gan and tis­sue re­pair, and on Mon­day it closed a $30.3 mil­lion Se­ries B. Helmed by Rick Tsai, a Mer­ck and Al­ler­gan vet, LU­CA aims to re­search the mi­to­chon­dri­a's po­ten­tial in ob­stet­rics, res­pi­ra­to­ry, car­dio­vas­cu­lar, CNS, im­munol­o­gy and on­col­o­gy spaces.

Tsai ex­plains that the com­pa­ny us­es spe­cial mi­to­chon­dria that are dif­fer­ent from tra­di­tion­al meth­ods, as ex­tract­ed mi­to­chon­dria can be high­ly del­i­cate. As such, LU­CA has spent its time de­vel­op­ing a way to iso­late in­tact, func­tion­al mi­to­chon­dria. Tsai said that when the com­pa­ny’s mi­to­chon­dria are ex­tract­ed and thawed, the mem­brane po­ten­tial is still pre­served, al­low­ing for it to be ap­plied to fur­ther re­search and de­vel­oped in­to even­tu­al ther­a­pies.

Tsai not­ed that oth­er com­pa­nies and sci­en­tists work­ing in this field are fo­cused on us­ing the cur­rent­ly avail­able meth­ods for mi­to­chon­dria, main­ly as in­di­rect ap­proach­es to dis­ease treat­ment. What sets LU­CA apart, Tsai said, is how they ap­ply their mi­to­chon­dria for di­rect us­age.

“We can store it and then still main­tain the func­tion, so for the first time, we can ac­tu­al­ly use al­lo­gene­ic mi­to­chon­dria and make it off-the-shelf as the prod­uct,” he said. “This will open up doors for emer­gency sit­u­a­tions and many dif­fer­ent ther­a­pies and make it in­to like a bio­phar­ma­ceu­ti­cal prod­uct.”

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